Sumitomo 8100-3455 TS Sealed 025 Series 0.64mm Female Terminal Pin

Supplied in cut strip or available on full reel (8,000 pcs)

TS sealed series

Terminal For AV Wire

0.64mm (025)

Sealed/Unsealed sealed

Male/Female F

Tab Size 0.64mm (025)

Size M

Mating parts 8100-3617 (TS sealed series)

Applicable wire size

0.22-0.35mm2

Materials Heat-resistant copper alloy

Surface treatment Tin-plated

Restore reliable circuit continuity in modern, high-density vehicle wiring looms with this genuine Sumitomo 8100-3455 female sealed terminal. As a fundamental component of the micro-sized Sumitomo TS Sealed 025 Series, this receptacle contact features a 0.64mm nominal tab width. It is specifically precision-stamped to accommodate small-gauge automotive signal conductors ranging from **0.22mm² to 0.35mm²** (equivalent to 24 to 22 AWG wire). This exact terminal is a standard internal fixture within factory harnesses for global automotive brands and is the underlying contact used in common premium OEM repair pigtails, such as Toyota wire assemblies **82998-24250** and **82998-24260**.

Engineered to endure the intense structural vibrations and electrical demands of modern automotive architectures, the 8100-3455 terminal is crafted from a high-performance, heat-resistant copper alloy base. It is finished with premium tin plating, yielding an incredibly low initial contact resistance of just 8mΩ maximum (and maintaining a rock-solid 16mΩ max even after extensive lifecycle durability testing). When combined with an appropriate TS series silicone wire seal (such as **7165-1043** or **7165-1312**), this terminal locks securely into its housing to provide an impenetrable environmental barrier against moisture, oil, and road salt. This replacement pin is ideal for repairing damaged or pinned-out circuits on critical engine management modules, reversing cameras, and sensor sockets, mating perfectly with the corresponding male terminal pin, part number **8100-3617**.

### Key Technical Specifications & Features:

* **Genuine Sumitomo Component:** Ensure factory-grade electrical performance and precise mechanical fitment. Authentic TS 025 terminals prevent loose connections or terminal backing, common risks with cheap, unbranded aftermarket imitations.

* **Optimized Wire Range:** Expertly scaled for micro-fine automotive signal wires. Designed for cross-sections of 0.22mm² to 0.35mm² (thin-wall CHFUS, AVSS, or standard 22–24 AWG wiring).

* **Premium Metallurgy:** Formed from highly conductive, heat-resistant copper alloy with a protective tin-plated finish to prevent oxidization, surface corrosion, and fret-corrosion over long-term operations.

* **Watertight Integrity:** Designed to work hand-in-hand with individual rubber wire cavity seals and terminal position assurance (TPA) housing retainers to ensure an IP67-rated environmental shield.

* **Flexible Order Quantities:** Available to order as convenient cut-strips for immediate workshop patch repairs, or in high-volume quantities up to full production reels (7,500 pieces) for custom automotive wire harness manufacturing. 

Available for rapid dispatch from our centrally located UK trade facility. Take advantage of automated bulk pricing incentives applied directly to your basket as your order volume scales.