Sumitomo 8100-3623 TS Sealed 025 Series 0.64mm Male Terminal Pin

TS series

Terminal For AV Wire

0.64mm (025)

Sealed/Unsealed unsealed

Male/Female M

Tab Size 0.64mm (025)

Size L

Mating parts 8100-3625 (TS series)

Applicable wire size

0.3-0.5mm2

Cable overall diameter (mm) 1.1-1.7

Materials Brass

Surface treatment Tin-plated

Contact resistance

Initial

8mΩ Max.

after durability tests

16mΩ Max.

Leak current 3mA Max.

Insulation resistance 100MΩ Min.

Maintain uncompromised signal continuity and factory-spec contact tension with this genuine Sumitomo 8100-3623 male sealed terminal pin. An integral component of the micro-sized Sumitomo TS Sealed 025 Series, this male tab blade features a compact 0.64mm nominal width. It is precision-stamped to reliably accommodate small-gauge automotive thin-wall signal cables with a conductor cross-section ranging from **0.3mm² to 0.5mm²** (typically matching standard 24 to 22 AWG wiring layouts).

Crafted from a premium, high-conductivity copper alloy base, the 8100-3623 pin is finished with a robust tin plating to eliminate the risk of oxidization, surface corrosion, and fret-corrosion in severe-duty environments. This micro-terminal is engineered to withstand heavy chassis vibration and extreme thermal cycles, delivering an incredibly low initial contact resistance. When paired with a matching TS series silicone rubber wire cavity seal (such as **7165-1043** or **7165-1312**), it snaps securely into its connector block to provide an IP67-rated moisture-resistant barrier. It is widely used to repair damaged pinned-out circuits on engine management control modules, parking radar grids, and digital instrument clusters, mating flawlessly with its corresponding female socket partner, part number **8100-3455**.

### Key Technical Specifications & Features:

* **Genuine Sumitomo Component:** Protect your sensitive electronics against the terminal backing, poor seating, and intermittent contact drop-outs common with unbranded aftermarket replicas.

* **Precision Profile:** Designed with a 0.64mm nominal tab blade width, optimized for micro-fine signal transmission lines and high-density multi-way connector housings.

* **Optimized Wire Range:** Perfectly scaled for modern low-voltage vehicle networks utilizing 0.3mm² to 0.5mm² thin-wall automotive cables (such as CHFUS or AVSS specifications).

* **Watertight Integrity:** Built to work hand-in-hand with individual wire seals and Terminal Position Assurance (TPA) housing blocks to lock out moisture, dust, oil, and road salt spray.

* **Flexible Sourcing Formats:** Available to purchase as convenient cut-strips for immediate workshop patch repairs, or in high-volume bulk quantities up to full factory production reels for custom harness manufacturing.

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