Sumitomo 1500-0105 090 Sealed Series 2.3mm Male Terminal

The Component: Genuine Sumitomo high-performance automotive male tab pin contact terminal. 090 Sealed Series taxonomy / 2.3mm Male Blade Contact Pin / Loose Piece Format (Pre-Tin Plated / Premium High-Conductivity Brass Alloy / Stamped & Formed Production / F-Crimp Style Wire Attachment / Standard Grid Deployment Profile / Component Variant Alias: 1500-0105 / Global Order Reference: 15000105).

Applications & Fitment: Engineered as a premium, high-reliability original equipment (OE) male signal and power contact terminal designed explicitly for sealed, weather-resistant automotive powertrain and external chassis wiring configurations. This 090 series 2.3mm male pin is a foundational interconnect staple across modern Japanese passenger vehicles, fleet platforms, and powersports networks—prominently integrated within Toyota, Lexus, Honda, Nissan, Mitsubishi, and Suzuki wiring architectures. It is standardly cross-referenced under factory vehicle fleet service numbers including Toyota's pigtailed dealership wire reference 82998-12260, Honda 07JAZ-001080A, and Suzuki 09900-28710-003. It is standardly deployed across multiple harsh-environment connector platforms, including the MT Sealed, HW Sealed, and HM Sealed series housing blocks. Custom-dimensioned to accommodate standard automotive low-voltage AV (Automotive Vinyl) copper conductors, it matches an applicable cross-sectional wire size window of 0.30mm² to 1.25mm² (22 AWG to 16 AWG thin-wall variants). Engineered for high-speed automated assembly or precise manual workshop wire harness repair, its pre-tin plating over a premium brass alloy substrate delivers exceptional electrical path stability, minimal contact resistance, and robust long-term protection against fretting corrosion. Requires calibrated automotive F-profile crimping tool configurations to achieve a proper gas-tight core compression seal without distorting the terminal's 2.3mm blade envelope or the adjacent alignment wing alignment geometry.

Technical Attributes:

- Manufacturer Part Number: 1500-0105 / 15000105 (Brand: Sumitomo Wiring Systems / Japan Genuine Class)

- Product Series Taxonomy: 090 Sealed Series (Multi-Family fitment including MT, HW, and HM Sealed ranges)

- Contact Terminal Type: Male Tab Blade Contact / Male Connector Pin

- Mating Tab Size Classification: 2.3mm nominal blade width / 090 Series profile

- Nominal Tab Thickness Profile: 0.64mm structural depth

- System Sealing Level: Sealed configuration (optimized for heavy-exposure under-hood and chassis connections using companion individual single-wire seals)

- Contact Base Metallurgy: Premium High-Conductivity Brass Alloy for maximum structural tension and elasticity

- Contact Interface Plating: High-purity Tin-plated (Sn) finish ensuring long-term path defense against oxidation

- Target Wire Gauge Section (Metric): Precision optimized for 0.30mm² minimum to 1.25mm² maximum automotive low-voltage cables (Supports Japanese AV, AVS, AVSS, and AVSSX standards)

- Target Wire Gauge Section (AWG): Form-fitted to cleanly secure standard 22 AWG to 16 AWG thin-wall vehicle cabled wiring

- Cable Insulation Outside Diameter Window: Formulated to accept outer insulation profiles measuring 1.40mm minimum up to 2.90mm maximum

- Crimp Configuration Profile: Standard F-Crimp style layout providing separate wire-core conductor compression and structural insulation barrel grip wings for single wire seal seatings

- Electrical Contact Performance: Initial contact resistance rated at 3mΩ Maximum (maintains a low 10mΩ Maximum ceiling following strict post-durability testing cycles; leakage current capped at 100µA maximum)

- Insulation Barrier Rating: 100MΩ Minimum threshold at 500V DC

- Mating Counterpart Interface: Pairs seamlessly inline inside approved housings as the direct male partner to matching female socket terminal part numbers 1500-0110 (MT/HW configurations) or 1500-0106 (HM series)

- Companion Sealing Elements (Not Included): Designed to fit with individual 2.3mm waterproof cavity rubber seals including 7160-8234, 7160-9785, or 7161-9785; cavity blind blocking plug 7160-9465 secures unused ports

- Commercial Access: Available as loose individual repair pieces or complete continuous factory master supply runs. Tiered B2B wholesale trade volume pricing breaks apply instantly inside your basket for independent garages, loom remanufacturers, and trade auto-electrical stockists.