Sumitomo 8100-3624 TS Series 0.64mm (025) Female Terminal

Sumitomo 8100-3624 TS Series 0.64mm (025) Female Terminal

The Component: Genuine Sumitomo high-performance automotive female crimp socket contact terminal. TS Series taxonomy / 0.64mm (025) Receptacle Box Socket / Loose Piece Format (Pre-Tin Plated / Premium Heat-Resistant Copper Alloy / Stamped & Formed Production / F-Crimp Style Wire Attachment / Size: M Variant / Component Variant Alias: 8100-3624 / Global Order Reference: 81003624).

Applications & Fitment: Engineered as a premium, high-reliability original equipment (OE) micro-signal contact terminal designed explicitly for unsealed low-voltage automotive and motorcycle wiring configurations. This TS 025 series female micro-socket is a foundational interconnect staple throughout modern Japanese passenger vehicles and performance powersports platforms—prominently integrated within high-density multi-pin instrument cluster blocks, steering column switches, junction boxes, body control modules (BCM), and various cabin-side low-current sensor networks. It is custom-dimensioned to accommodate standard automotive low-voltage AV (Automotive Vinyl) copper conductors, matching an applicable cross-sectional wire size window of 0.22mm² to 0.35mm². Engineered for high-speed automated assembly or precise manual workshop wire harness repair, its pre-tin plating over a premium heat-resistant copper alloy base material delivers exceptional electrical path stability, minimal contact resistance, and robust long-term protection against fretting corrosion. Requires calibrated automotive F-profile crimping tool configurations to achieve a proper gas-tight core compression seal without distorting the terminal's compact 0.64mm box envelope.

Technical Attributes:

- Manufacturer Part Number: 8100-3624 / 81003624 (Brand: Sumitomo Wiring Systems / Japan Genuine Class)

- Product Series Taxonomy: TS Series Interconnect Family

- Contact Terminal Type: Female Box Socket Contact / Receptacle Pin

- Mating Tab Size Classification: 0.64mm nominal blade width / 025 Series profile

- System Sealing Level: Unsealed configuration (optimized for protected cabin-side or enclosed junction-box placement)

- Terminal Dimension Scale: Size M variant profile

- Contact Base Metallurgy: Premium Heat-Resistant Copper Alloy for maximum structural tension and elasticity

- Contact Interface Plating: High-purity Tin-plated (Sn) finish ensuring long-term path defense against oxidation

- Target Wire Gauge Section (Metric): Precision optimized for 0.22mm² minimum to 0.35mm² maximum automotive low-voltage cables

- Target Wire Gauge Section (AWG): Form-fitted to cleanly secure standard 24 AWG to 22 AWG thin-wall vehicle cabled wiring

- Cable Insulation Outside Diameter Window: Formulated to accept outer insulation profiles measuring 0.95mm minimum up to 1.20mm maximum

- Crimp Configuration Profile: Standard F-Crimp style layout providing separate wire-core conductor compression and structural insulation barrel grip wings

- Electrical Contact Performance: Initial contact resistance rated at 8mΩ Maximum (maintains a low 16mΩ Maximum ceiling following strict post-durability testing cycles)

- Insulation Barrier Rating: 100MΩ Minimum threshold

- Mating Counterpart Interface: Pairs seamlessly inside approved TS housing blocks as the direct female partner to matching 0.64mm male pin counterpart part number 8100-3622

- Commercial Access: Available as loose individual repair pieces or complete continuous factory master supply runs. Tiered B2B wholesale trade volume pricing breaks apply instantly inside your basket for independent garages, loom remanufacturers, and trade auto-electrical stockists.