Original Sumitomo 7165-0796

TS sealed series

The Component: Genuine Sumitomo 7165-0796 (Alternative market code: 09870PLGQM). Automotive wire harness conductor individual rubber cable seal (Brick Red / Red-Brown).

Series Taxonomy: Sumitomo TS 025 Sealed Series. A high-density, ultra-compact Japanese automotive wiring ecosystem engineered explicitly to handle micro-signal routing while maintaining absolute weatherproof isolating security.

Terminal Interface: Designed with a precise 0.64mm (.025 size) tab profile, engineered to crimp cleanly inside the rear open-barrel insulation wings of Sumitomo TS 025 female socket or male tab terminal contacts.

Locking and Sealing Security: Environmentally seals single terminal paths to a high-performance IP67/IPX9K rating across an operational threshold certified from -40 to +125 degrees Celsius. Formed from a high-grade, heat-stabilized silicone compound, it features multiple concentric sealing ribs that compress uniformly inside the connector housing cavity throat, preventing high-pressure water washdowns, road spray, or atmospheric moisture tracking.

Mating Complement: Accommodates small-diameter automotive single-core cables with an overall insulation diameter ranging from 1.40mm to 1.50mm, securing the rear entries of TS 025 sealed plug and cap assemblies.

Common Applications: Extensively specified across prominent global passenger vehicle and motorcycle electrical architectures, most prominently within Toyota, Lexus, Subaru, Honda, and Mazda factory wiring harnesses. Most frequently deployed inside multi-way engine control units (ECU), throttle position sensors (TPS), camshaft telemetry links, variable valve timing (VVT) modules, and specialized engine bay sensor lines. Highly prone to perishing, mechanical tearing, or losing elasticity due to severe heat-aging or aggressive wire pulling during diagnostic terminal extractions.

Sumitomo 7165-0796 TS 025 Series 0.64mm Brick Red Weatherproof Silicone Individual Wire Cable Seal

Prevent catastrophic moisture tracking, eliminate terminal throat corrosion, and protect delicate micro-signal lines inside your vehicle's harness block with the genuine Sumitomo 7165-0796 0.64mm individual wire cable seal. Precision-manufactured to strict Tier-1 original equipment automotive engineering parameters by Sumitomo Wiring Systems, this brick red silicone sealing ring is an absolute industry staple for executing professional harness repairs and aftermarket loom modifications. Engineered around the compact TS 025 series footprint, it creates a secure, long-term environmental barrier directly on the wire insulation, preventing ambient water ingress or airborne dust from invading internal contact lanes.

The 7165-0796 wire seal is molded from a premium, heat-stabilized, oil-resistant silicone rubber compound finished in a factory red-brown tone, ensuring exceptional elastic recovery, high dimensional tracking accuracy, and total immunity to degradation from engine lubricants, chemical solvents, and road salt spray. Its tiered exterior compression ridges allow it to glide easily into the connector housing terminal lane, expanding slightly under mechanical pressure to establish a gas-tight seal that protects critical low-voltage signal grids safely without risking resistance scaling. This authentic component allows independent auto-electrical specialists, motorsport harness builders, and fleet technicians to maintain factory-grade environmental protection across high-exposure engine bay and chassis wiring junctions.

Engineering Specifications and Technical Attributes:

- Manufacturer Part Number: 7165-0796 (Brand: Sumitomo / Japan)

- Alternative Component Designation: 09870PLGQM (Market Cross-Reference Profile)

- Component Type: Individual Rear-Wire Cable Seal / Weatherproof Rubber Ring

- Product Series Taxonomy: TS 025 Sealed Series / Yazaki 0.64mm Sealed Ecosystem Class

- Target Terminal Interface Matrix: Fits standard 0.64mm (.025 inch) terminal insulation wings

- Cable Insulation Diameter Range: Accepts 1.40mm to 1.50mm overall wire diameter (Size M)

- Structural Material Composition: Premium Heat-Stabilized Silicone Rubber

- Component Color Profile: Factory Brick Red / Red-Brown Designation

- Sealing Performance Index: High-Performance Waterproof / Dustproof Environmental Insulation

- Associated Housing Compatibility Examples: Fits TS 025 series multi-way connector blocks

- Commercial Access: Tiered B2B wholesale trade volume pricing breaks apply instantly inside your basket for independent tuning garages, fleet service hubs, and trade auto-electrical stockists.

Wire seals

0.64mm(025)

Tab Size 0.64mm(025)

Size M

Male/Female Common

Applicable wire size 0.3mm2

Cable overall diameter (mm) 1.4-1.5

Materials Silicone

Color Red Brown