Series Taxonomy: Yazaki RH / HS Series System. A high-density, micro-format automotive power and signal interconnect platform engineered by Yazaki to maintain exceptionally low contact resistance and secure low-voltage logic signal transmission across high-stress engine management and telemetry networks.
Terminal Interface: Compact 0.64mm (.025 inch) wide female socket receptacle contact configuration, explicitly designed with integrated locking lance channels to lock uniformly into matching micro-format housing cavities.
Locking and Sealing Security: Engineered for high-reliability application profiles across sealed or unsealed configurations depending on the choice of connector housing matrix. Features an integrated primary locking lance configuration built directly onto the terminal body shell, ensuring a positive snap-fit into the housing cavity to establish a complete defense against contact back-out under severe vehicle vibration. Operates under a strict maximum low-voltage, low-current initial contact resistance constraint capped at 8 mΩ. Features dual rear structural insulation crimp wings to anchor single-wire silicone micro insulation seals securely, mitigating moisture tracking when nested inside water-resistant housings.
Mating Complement: Mates directly with its corresponding 0.64mm male flat tab pin contact partner under Yazaki part number 7114-4416-02, commonly nesting inside RH/HS/Kaizen Series multi-way connector plug blocks (such as 7283-8852-30 or 7283-5596-10).
Common Applications: Extensively specified across global passenger cars, commercial vehicle cabins, motorcycles, and high-density powertrain wiring harnesses, most prominently within Toyota, Lexus, Nissan, Honda, Subaru, and Ford electrical architectures. Most frequently deployed inside critical sensor and signaling networks, including camshaft position sensors, crankshaft position sensors, electronic throttle bodies, mass airflow (MAF) sensors, and Park Distance Control (PDC) reversing radar sensor links. Highly vulnerable to localized contact wing widening from uncalibrated diagnostic probe insertion, surface tin fretting from engine harmonics, or mechanical bending if over-stressed or forced with incorrect micro crimp jaws during diagnostic field service or custom harness assemblies.
Eliminate erratic sensor telemetry bottlenecks, clear high-resistance data dropouts, and achieve an exceptionally stable, factory-standard harness restoration with the genuine Yazaki 7116-4416-02 0.64mm female socket crimp contact terminal. Precision-stamped to strict Tier-1 original equipment global automotive engineering parameters by Yazaki, this RH/HS series micro-format receptacle pin is an indispensable component for professional wire splicing, custom pigtail fabrications, and long-term sensor wiring repair projects. Designed with a high-integrity copper alloy spring sleeve layout optimized around the 0.64mm micro blade interface, it creates a solid, zero-clearance conduction channel that safely carries sensitive logic reference loops and sensor signals with an initial contact resistance capped strictly at 8 mΩ Max.
The 7116-4416-02 terminal is stamped from a high-conductivity, premium copper alloy finished in a high-grade factory tin plating profile, ensuring excellent corrosion resistance, high tensile strength across the crimp joint, and optimal core attachment structural integrity over extended vehicle lifespan thermal cycles. It accepts fine-gauge automotive wire cross-sections from 0.50mm² to 0.75mm² (approximately 20–18 AWG) cleanly, working in absolute harmony with compatible individual rubber wire seals to establish an environmental barrier inside waterproof plug blocks. This authentic replacement terminal allows independent auto-electrical trade specialists, diagnostic tuning garages, and motorsport loom builders to deliver reliable, factory-correct wiring restorations.
Engineering Specifications and Technical Attributes: