8230-4282

Sumitomo 8230-4282 MT/HD 2.3mm 090 Male Crimp Terminal | Auto-Click

The Component: Genuine Sumitomo 8230-4282 2.3mm (.090) automotive male tab crimp terminal contact pin. MT / DS / HD / HM Standard Series male spade terminal contact, designed for medium-gauge electrical wiring assemblies (Loose Piece / Reel Form Strip Variant / SWS Class / Japan Genuine Base).

Series Taxonomy: Sumitomo MT / DS / HD / HM 090 Non-Sealed & Sealed Terminal Systems. A globally standardized, high-performance automotive crimp connection framework engineered by Sumitomo Wiring Systems. Developed to handle mid-level current delivery and low-voltage signal architecture across prominent Japanese passenger vehicles and global tuning platforms, explicitly optimized to retain exceptional contact mating pressures inside high-vibration engine bay grids and cabin chassis looms.

Terminal Interface & Dimensions: Male flat blade tab configuration profile featuring a mating contact tongue width of 2.3mm (.090 inch size standard) and a material stock thickness of 0.30mm. Explicitly engineered with optimized wire barrel and insulation wing geometries to smoothly crimp down onto standard automotive thin-wall conductors.

Wire Gauging and Cross-Section Capacities: Engineered to process an applicable automotive conductor wire cross-section size window spanning seamlessly from 0.50mm² to 1.25mm² (typically matching standard 20 AWG, 18 AWG, and 16 AWG automotive TXL, GXL, or AVSS wiring formats). Accommodates an absolute cable outer insulation diameter tracking window from 1.60mm Minimum to 2.90mm Maximum.

Structural Material and Conductivity: Stamped from a premium, high-conductivity solid structural Brass base alloy completely finished with an all-over protective electro-tin plating surface treatment. This specialized surface engineering isolates the underlying core alloy from oxidation breakdown, manages micro-motion fretting wear under engine vibration, and establishes a highly stable electrical track that constrains initial circuit contact resistance to a strict 3 mΩ Maximum boundary ceiling.

Mating Complement & Housing Integration: Connects seamlessly inside a wire-to-wire or wire-to-device circuit by sliding securely into its matching Sumitomo 2.3mm (.090) female socket terminal contact pin counterpart under part number 8240-4422 (or related female iterations across the MT/HD series). Seats perfectly into its assigned cavities within the corresponding Sumitomo 090 size male inline connector plug housings.

Common Applications: Extensively specified as a factory original equipment (OE) mainstay throughout Japanese passenger car networks and global tuner platforms, most notably within Toyota, Lexus, Nissan, Subaru, and Honda generations. Universally relied upon by automotive wiring technicians as the definitive crimp terminal contact for repairing damaged engine loom runs, sensory ground circuits, distribution arrays, and accessory pigtails. Most frequently deployed inside factory engine bay components, fuse boxes, dash panels, and main body harnesses where 0.90-size multi-pin connectors dictate low-voltage reference paths. Highly vulnerable to localized contact blade bending from rough terminal extraction tools during harness repinning, inner wire barrel pull-out if crimped with uncalibrated manual hand tools, or high-resistance surface burning if exposed to over-current faults or moisture corrosion.

Sumitomo 8230-4282 MT/DS/HD/HM Series 2.3mm (.090) Male Tab Automotive Crimp Terminal Pin

Eliminate intermittent circuit drops, bypass corroded wiring connections, and reinstate seamless factory-standard electrical conductivity at your vehicle's harness network with the genuine Sumitomo 8230-4282 2.3mm (.090) male tab crimp terminal contact pin. Precision-stamped to strict Tier-1 original equipment global automotive engineering parameters by Sumitomo, this 090-size brass male pin is an indispensable piece for executing professional wire harness pin replacements, custom motorsport loom fabrications, and clean auto-electrical pig-tail construction. Designed with clean contact alignment paths, it locks directly behind the primary terminal retention lances of its designated carrier block to ensure zero pin back-out under severe automotive wire pulling forces.

The 8230-4282 terminal pin manages current stability flawlessly across an extensive operational lifespan, safely sustaining low-voltage telemetry signals and mid-range electrical loads with minimal thermal energy generation. Its protective tin coating provides exceptional defense against surface tarnishing, oxidation scaling, and moisture-driven degradation, ensuring independent

MT series - DS series - HD series - HM series

Terminal For AV Wire

2.3mm(090)

Sealed/Unsealed unsealed

Male/Female M

Tab Size 2.3mm(090)

Mating parts 8240-4422(MT series/DS series/HD series/HM series)

Applicable wire size 0.5-1.25mm2

Cable overall diameter (mm) 1.6-2.9

Materials Brass

Surface treatment Tin-plated

Thickness (mm) 0.3