Sumitomo 6195-0057 2-Way Male Sealed HV/HVG Connector

The Component: Genuine Sumitomo high-performance sealed male tab connector plug housing. HV / HVG Sealed Series taxonomy / 2-position single-row linear male casing / Standard Keying Profile (Dark Gray / High-Grade PBT / Sealed / 1x2 Grid Configuration / Male Inline Interface Plug / Component Variant Alias: 61950057 / Global Order Reference: 6195-0057).

Applications & Fitment: Designed as a rugged, factory original equipment (OE) wire-to-wire waterproof connection plug engineered to protect low-voltage sensor and power paths in punishing environmental zones. This 2-pin male tab housing is an established wiring harness staple throughout Japanese automotive and motorcycle platforms—frequently utilized for lambda oxygen sensors, license plate illumination links, side-marker turn indicators, and low-current chassis senders. It features a robust inline alignment shroud that guides the mating female plug smoothly into position, protecting the inner male blades from bending or twisting during field installation. Built to withstand high-pressure water washdowns, continuous multi-axis vibration, and exposure to aggressive fluids like engine oil and road salt. Highly vulnerable to tracking rail breakage or locking ramp deformation if technicians try to violently force separation without compressing the matching female thumb-lever latch fully.

Technical Attributes:

- Manufacturer Part Number: 6195-0057 / 61950057 (Brand: Sumitomo Wiring Systems / Genuine Factory Automotive Class)

- Product Series Taxonomy: HV / HVG Sealed Series Interconnect Family

- Configuration: 2-Position / 2-Way Male Plug Housing, Single-Row 1x2 Linear Layout

- Physical Dimensions: Standard outer envelope measures 50.0mm Length by 30.4mm Width by 19.7mm Height

- Connector Style: Male Plug Housing for Male Tab Contacts (Free-Hanging Inline Wire-to-Wire Interface)

- Fastening & Locking Architecture: Features an integrated top-mounted mechanical ramp notch that catches the locking lever of the corresponding female plug

- Secondary Locking System: Equipped with a pre-assembled, high-visibility orange front-loading terminal position assurance (TPA) secondary lock alignment bar

- Mating Terminal Tab Envelope: Custom-engineered to shield standard 2.3mm (090 size) nominal blade width male tab crimp terminals

- Base Structural Compound: Premium Polybutylene Terephthalate (PBT) engineering polymer for maximum dimensional stability, heat aging defense, and impact toughness

- Color Profile: Factory Standard Dark Gray housing with high-contrast orange front retainer component

- Environmental Sealing Level: High-performance waterproof and dustproof architecture utilizing a tight rear cavity single wire seal (SWS) design layout

- Low-Voltage Circuit Threshold: Engineered for standard vehicular low-voltage electrical systems up to 12V / 24V DC nominal

- Operational Thermal Window: Heavy-duty engine compartment envelope certified to maintain structural integrity and elastic retention from -40°C up to +120°C

- Target Male Terminal Contacts (Not Included): Precision optimized to accept standard Sumitomo 090 (2.3mm) series male tab crimp pins (accommodating conductor sections from 0.30mm² up to 2.00mm² depending on current demand)

- Associated Wire Sealing Grommets (Not Included): Requires individual single-wire silicone rubber cavity seals matched to target wire insulation outer diameters to maintain IP-rated moisture exclusion

- Mating Counterpart Interface: Pairs seamlessly inline as the direct male partner to matching Sumitomo 2-way female socket housings, specifically part number 6189-0145

- Commercial Access: Available as loose individual housing shells or convenient multi-piece trade repair kits complete with terminals and seals. Tiered B2B wholesale trade volume pricing breaks apply instantly inside your basket for independent garages, loom remanufacturers, and trade auto-electrical stockists.